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BATCH RECIRCULATOR GRAIN DRYER
BATCH RECIRCULATOR GRAIN DRYER BATCH RECIRCULATOR GRAIN DRYER

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Batch Recirculator Grain Dryer

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The Batch Recirculator Grain Dryer offers a flexible and efficient solution for medium-scale grain drying operations, combining batch processing with recirculation technology to achieve uniform moisture reduction across each load. This versatile equipment processes grain in discrete batches ranging from 5 to 20 tons per cycle, making it ideal for agricultural cooperatives, seed processing facilities, and specialty grain producers who require precise moisture control for different crops. Unlike continuous dryers, its batch operation allows for complete process customization between loads, accommodating various grain types and moisture requirements without cross-contamination.

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Product Overview


Equipped with a recirculation system that repeatedly passes grain through the drying chamber, the dryer achieves exceptional moisture uniformity of ±0.5% across the entire batch. This technology is particularly valuable for specialty grains and seeds where consistent moisture content is critical for storage stability, germination rates, and processing quality.


Product Features


Multi-Zone Drying Chamber

The drying chamber features three distinct temperature zones with independent controls: a pre-heating zone (40-50°C), a main drying zone (50-70°C), and a cooling zone (ambient +5°C). This staged approach ensures gentle moisture removal while preventing thermal damage to grains, maintaining nutritional content and germination potential.


Automated Recirculation System

A programmable recirculation mechanism moves grain through the drying chamber 8-12 times per batch, depending on initial moisture content. Each pass exposes grains to optimal airflow (2-3 m/s) and temperature conditions, with integrated sensors monitoring moisture levels and adjusting recirculation frequency accordingly.


Fuel-Flexible Heating System

The dryer accommodates multiple fuel sources including natural gas, propane, diesel, and biomass pellets. The heating system achieves a thermal efficiency of 85% across all fuel types, with a fuel consumption rate of 60-90 kg of fuel per ton of grain for typical moisture reduction from 20% to 14%.


Smart Control System

A user-friendly PLC interface with touchscreen control allows operators to program drying parameters, monitor real-time process data, and store up to 20 custom drying profiles for different grains. The system includes automatic shutoff when target moisture is reached and alerts for required maintenance or unusual conditions.


Product Applications


Seed Processing Facilities

Seed producers rely on the dryer's precise moisture control to achieve optimal germination conditions, with the batch operation preventing cross-contamination between different seed varieties. The gentle drying process maintains embryo viability, preserving germination rates above 90% for most seed types.

Specialty Grain Production

For high-value specialty grains (quinoa, millet, and organic cereals), the dryer's customizable settings ensure proper moisture removal without compromising nutritional quality or functional properties critical for specialty markets.

Small to Medium Grain Storage Facilities

Grain storage operators use the batch dryer to prepare incoming grain for long-term storage, processing different grain types in separate batches to maintain purity and quality standards. Its flexible capacity adapts to fluctuating incoming volumes during harvest seasons.


FAQ


What is the typical drying cycle time for different grains?

Cycle times vary by grain type and initial moisture: wheat with 20% initial moisture requires 8-10 hours to reach 14% moisture; rice processes in 10-12 hours from 22% to 14%; corn takes 12-14 hours from 25% to 14%. The control system calculates and displays estimated remaining time based on real-time moisture readings.

How much labor is required to operate the dryer?

The automated system requires minimal operator intervention: approximately 15 minutes to load grain and program settings, periodic visual checks during drying, and 30 minutes to unload and clean after completion. The dryer can operate unattended overnight with remote monitoring capabilities via mobile app alerts.

What maintenance is required to ensure performance?

Daily maintenance includes cleaning air filters and inspecting grain flow paths. Weekly tasks involve checking and cleaning the burner/nozzle assembly and lubricating moving parts. Monthly maintenance includes calibration of moisture sensors and inspection of the recirculation system. Annual service should be performed by qualified technicians to inspect heating elements and control system calibration.


high-voltage motor


Main technical parament

Model

5H-10

5H-20

5H-20A

5H-30

5H-30A

Capacity(t)

5-10

5-12

5-15

7-20

7-20

10-30

10-30

Power(kw)

9.2

9.2

9.2

13.15

15.15

20.35

20.35

Dimension(m m)L*W*H

2175* 3590*

10435

2175* 3590*

11045

2175* 3590*

12265

2270* 4580*

14230

2208* 5040*

12615

3525* 4440*

14720

3525* 4940*

13860

Net weight(t)

2.3

2.5

3.0

3.7

4.2

5

5.5

Energy

consumption

13-15

13-15

13-15

20-23

23-26

30-35

35-40

Feed

time (min)

50-60

50-60

50-65

50-65

50-65

50-70

50-70

Discharge time(min)

50-65

50-65

50-70

50-70

50-70

50-75

50-75

moisture


removed (%/h

0.5-1

0.5-1

0.5-1

0.5-1

0.6-1.2

0.5-1

0.55-1.2

Fuel

Husk;straw;wood;peanut stalk and other waste blomass,etc.

Safety device

Thermal replay.Air pressure switch.Full quantity alarm,etc.


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