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INTELLIGENT PNEUMATIC PADDY HUSKER WITHSPIRATOR
INTELLIGENT PNEUMATIC PADDY HUSKER WITHSPIRATOR INTELLIGENT PNEUMATIC PADDY HUSKER WITHSPIRATOR

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Intelligent Pneumatic Paddy Husker Withspirator

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The Intelligent Pneumatic Paddy Husker Withspirator represents the pinnacle of rice dehusking technology, combining precision pneumatic systems with advanced automation to achieve superior hulling efficiency while minimizing grain damage. This sophisticated equipment removes rice husks (pericarps) from paddy using a combination of mechanical pressure and controlled airflow, delivering a hulling rate of 98.5% with minimal broken kernels. Designed for integration into modern rice milling lines, it offers processing capacities ranging from 3 to 8 tons per hour, making it suitable for medium to large-scale milling operations focused on quality and efficiency.

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Product Overview


The integrated aspirator system simultaneously removes and collects husks during the dehusking process, creating a streamlined operation that reduces downstream processing requirements. Its intelligent control system adapts automatically to varying paddy characteristics, ensuring consistent performance across different rice varieties and moisture levels.


Product Features


Frequency Conversion Rubber Roll System

Equipped with two counter-rotating rubber rolls featuring variable speed control (600-900 rpm), the husker adjusts roller speed differential according to paddy type. This precision control minimizes roller wear while reducing broken grain rates to less than 2%—a significant improvement over conventional fixed-speed huskers.


Intelligent Pressure Regulation

Advanced sensors continuously monitor paddy flow and adjust roller pressure automatically between 0.3-0.8 MPa, optimizing hulling efficiency for different grain conditions. The system maintains consistent performance even when incoming paddy moisture varies between 12-16%, eliminating the need for manual adjustments.


High-Efficiency Aspirator

A dedicated 11 kW centrifugal fan generates airflow of 4200-5500 m³/h to separate and remove husks immediately after dehusking. The aspirator's adjustable air velocity (12-18 m/s) ensures complete husk removal while retaining all viable grains, achieving a husk separation efficiency of 99.9%.


Automatic Roller Reversal

The innovative automatic roller reversal system periodically changes rotation direction (programmable between 2-4 hour intervals) during operation, distributing wear evenly across roller surfaces. This feature extends rubber roll life by 30% compared to fixed-direction systems, reducing maintenance costs and downtime.


Product Applications


Modern Rice Milling Complexes

Large-scale milling facilities integrate this husker as the primary dehusking unit in automated production lines, where its high efficiency and low breakage rate support premium rice production for domestic and export markets.

Parboiled Rice Processing

The gentle hulling action makes this equipment ideal for parboiled rice processing, where grain strength is reduced after steaming. The precise pressure control minimizes cracking of parboiled grains, maintaining their structural integrity through subsequent processing stages.

Seed Rice Processing

In seed processing facilities, the husker's ability to remove hulls without damaging embryos preserves germination rates, ensuring high-quality seed output for agricultural propagation. The closed-loop design prevents cross-contamination between seed varieties.


FAQ


How often do the rubber rolls need replacement?

With the automatic reversal system, rubber rolls typically last 800-1000 operating hours for standard rice varieties. This translates to 3-4 months of typical operation (8 hours/day). The quick-change roll design allows replacement in less than 1 hour to minimize production downtime.

What is the power requirement for operation?

The main drive system operates on 380V three-phase power, consuming 11 kW during normal operation. The aspirator fan requires a separate 380V supply (11 kW), and the control system uses 220V single-phase power with a maximum consumption of 0.5 kW. A dedicated electrical circuit with 30A capacity is recommended.

How does the system handle different paddy varieties?

The husker features 10 preset programs for common rice varieties (including Basmati, Jasmine, and Indica) with optimized parameters for each type. Operators can also create and store custom programs adjusting roller speed, pressure, and aspirator settings. The system automatically detects paddy characteristics and suggests optimal settings via the touchscreen interface.


Main technical parament

Model

MLGQ25E+MKXF25E

Iuput Capacity(t/h)

Medium/Long Grain

3-5


Short Grain

5-6

Power(kw)

2*15+4+0.37

Weight(kg)

1750

Dimension(mm)

2050*1560*2850


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