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The Intelligent Pneumatic Paddy Husker Withspirator represents the pinnacle of rice dehusking technology, combining precision pneumatic systems with advanced automation to achieve superior hulling efficiency while minimizing grain damage. This sophisticated equipment removes rice husks (pericarps) from paddy using a combination of mechanical pressure and controlled airflow, delivering a hulling rate of 98.5% with minimal broken kernels. Designed for integration into modern rice milling lines, it offers processing capacities ranging from 3 to 8 tons per hour, making it suitable for medium to large-scale milling operations focused on quality and efficiency.
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The integrated aspirator system simultaneously removes and collects husks during the dehusking process, creating a streamlined operation that reduces downstream processing requirements. Its intelligent control system adapts automatically to varying paddy characteristics, ensuring consistent performance across different rice varieties and moisture levels.
Equipped with two counter-rotating rubber rolls featuring variable speed control (600-900 rpm), the husker adjusts roller speed differential according to paddy type. This precision control minimizes roller wear while reducing broken grain rates to less than 2%—a significant improvement over conventional fixed-speed huskers.
Advanced sensors continuously monitor paddy flow and adjust roller pressure automatically between 0.3-0.8 MPa, optimizing hulling efficiency for different grain conditions. The system maintains consistent performance even when incoming paddy moisture varies between 12-16%, eliminating the need for manual adjustments.
A dedicated 11 kW centrifugal fan generates airflow of 4200-5500 m³/h to separate and remove husks immediately after dehusking. The aspirator's adjustable air velocity (12-18 m/s) ensures complete husk removal while retaining all viable grains, achieving a husk separation efficiency of 99.9%.
The innovative automatic roller reversal system periodically changes rotation direction (programmable between 2-4 hour intervals) during operation, distributing wear evenly across roller surfaces. This feature extends rubber roll life by 30% compared to fixed-direction systems, reducing maintenance costs and downtime.
Large-scale milling facilities integrate this husker as the primary dehusking unit in automated production lines, where its high efficiency and low breakage rate support premium rice production for domestic and export markets.
The gentle hulling action makes this equipment ideal for parboiled rice processing, where grain strength is reduced after steaming. The precise pressure control minimizes cracking of parboiled grains, maintaining their structural integrity through subsequent processing stages.
In seed processing facilities, the husker's ability to remove hulls without damaging embryos preserves germination rates, ensuring high-quality seed output for agricultural propagation. The closed-loop design prevents cross-contamination between seed varieties.
With the automatic reversal system, rubber rolls typically last 800-1000 operating hours for standard rice varieties. This translates to 3-4 months of typical operation (8 hours/day). The quick-change roll design allows replacement in less than 1 hour to minimize production downtime.
The main drive system operates on 380V three-phase power, consuming 11 kW during normal operation. The aspirator fan requires a separate 380V supply (11 kW), and the control system uses 220V single-phase power with a maximum consumption of 0.5 kW. A dedicated electrical circuit with 30A capacity is recommended.
The husker features 10 preset programs for common rice varieties (including Basmati, Jasmine, and Indica) with optimized parameters for each type. Operators can also create and store custom programs adjusting roller speed, pressure, and aspirator settings. The system automatically detects paddy characteristics and suggests optimal settings via the touchscreen interface.
Main technical parament
Model | MLGQ25E+MKXF25E | |
Iuput Capacity(t/h) | Medium/Long Grain | 3-5 |
Short Grain | 5-6 | |
Power(kw) | 2*15+4+0.37 | |
Weight(kg) | 1750 | |
Dimension(mm) | 2050*1560*2850 | |
This high efficientrotary vibrating cleaning machine has gathered differentfunctions in one, can efficiently remove different sizes'impurities.
Use screw rollerfeeding device, The full width of the screen surface is uniform, with step-less output capacity adjustment, digital display, simple and intuitive.
Airtight de-dust device, with less dust.
Use cardan flexible suspension system,which makes the machine work smoothly.
The cardan is durable, machine performs verystable.
Onelayer with brush cleaning structure, can automatically clean outimpurities.
Output capacity of single machineis big.
The ROTARY CLEANING MACHINE is a high-performance cleaning equipment under the Rice Mill Machine category, designed by Golden-Cereal™ to efficiently remove impurities from grains during processing. As a core component in grain processing lines, it plays a critical role in enhancing grain purity, ensuring downstream processing (such as husking, whitening, or grading) operates smoothly.
Unique selection chamber to separate stones from grain,especially errective for brown rice.
Unique sieve structure to save blowing rate.
Negative-pressure air suctionto prevent dust from escaping the machine.
Equipped with three main models—TQSX85B, TQSX100B, and TQSX125A—the machine caters to diverse production scales, with capacity ranging from 3.5-4.5 t/h to 7-8.5 t/h. Its advanced design ensures exceptional performance in removing impurities, especially for sensitive grains like brown rice, where preserving grain integrity is critical. Whether integrated into small rice mills or large-scale grain processing plants, this destoner enhances product quality by reducing impurity levels to below 0.1%, meeting international food safety standards.
Ideal for modern agricultural processing facilities, it integrates pneumatic technology with robust engineering to deliver consistent performance across varying operational scales. Whether deployed in small rural mills or large industrial complexes, this husker ensures high husking rate (up to 98%) and low grain damage (below 2%), making it a cornerstone for businesses prioritizing quality and productivity. Its adaptability to diverse paddy varieties and climates further solidifies its position as a versatile solution in global grain processing markets.
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