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VERTICAL RICE WATER POLISHER
VERTICAL RICE WATER POLISHER VERTICAL RICE WATER POLISHER

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Vertical Rice Water Polisher

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The Vertical Rice Water Polisher redefines premium rice processing with its space-efficient vertical design, delivering exceptional polishing quality for medium to large-scale rice mills. Unlike horizontal models, this vertical configuration optimizes floor space utilization by 30% while maintaining superior performance, making it ideal for facilities with limited area. With a processing capacity ranging from 3 to 5 tons per hour, it caters to production lines requiring high-quality output without compromising on footprint efficiency.

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Model

MPGL16

Output(t/h)

2.0-3

Power(kw)

37

Air volume(/h)

1500-1800

Inner resistance(mm)

300

Weight(kg)

1220

Dimension(mm)

1760*1000*2170


Product Overview


This innovative polisher combines gravitational grain flow with precision water mist technology to achieve a glossy, uniform finish on milled rice. The vertical orientation ensures consistent grain movement through the polishing chamber, resulting in 98% uniformity across each batch. By removing residual bran layers while preserving grain integrity, it enhances both the visual appeal and storage stability of processed rice, commanding premium market prices for specialty varieties.


Product Features


Vertical Gravity Flow Design

The vertical configuration utilizes gravitational force to regulate grain movement, eliminating the need for complex conveyor systems and reducing energy consumption by 15% compared to horizontal models. This design ensures a steady flow rate of 200-300 kg/min with minimal mechanical intervention, minimizing grain breakage during processing.


Multi-Stage Polishing Chambers

Equipped with three vertically stacked polishing chambers, each featuring progressively finer abrasive surfaces, the machine achieves precise bran removal. The top chamber handles initial cleaning, the middle chamber performs primary polishing, and the bottom chamber delivers the final finish, resulting in a 5-7% weight reduction ideal for premium rice products.


Smart Water Mist System

An integrated PLC-controlled water delivery system dispenses a precise mist of 3-8ml per kg of rice, adjusted automatically based on incoming grain moisture levels (sensed via built-in hygrometers). This precision prevents over-moisturizing while softening bran layers for efficient removal, maintaining optimal rice texture for cooking.

Energy-Efficient Operation

Powered by a 45 kW high-efficiency motor with variable frequency drive, the polisher adjusts operating speed between 400-600 rpm according to rice variety. This flexibility ensures optimal performance for both long-grain and short-grain varieties while achieving a specific energy consumption of less than 10 kWh per ton of processed rice.


Product Applications


Premium Rice Milling Facilities

Specialized mills producing aromatic rice varieties (Basmati, Jasmine) rely on this polisher to achieve the high-gloss finish demanded by luxury markets. The vertical design integrates seamlessly into automated production lines, supporting continuous operation during peak processing periods.


Space-Constrained Processing Plants

In urban milling facilities or retrofitted plants where floor space is limited, the vertical configuration provides an efficient solution without sacrificing output quality. Its compact footprint (2.5m × 2.5m base area) allows installation in existing lines with minimal modifications.


Organic Rice Processing

For organic rice producers, the polisher's gentle processing maintains the integrity of chemical-free grains while meeting strict organic certification standards for cleanliness and purity. The closed-loop design prevents cross-contamination between batches.


FAQ


What is the ideal moisture content for rice entering the polisher?

Optimal performance occurs with incoming rice moisture between 13-15%. Rice with moisture levels below 12% may experience excessive breakage, while moisture above 16% can cause clogging and uneven polishing. The machine's integrated moisture sensor automatically adjusts water application and processing speed to compensate for variations within ±1%.

How does the vertical design affect maintenance accessibility?

Despite its vertical orientation, the polisher features strategically placed inspection doors and quick-release panels at each chamber level. Maintenance personnel can access key components without full disassembly, reducing downtime for routine cleaning and roller replacement to less than 2 hours per service.

Can the machine handle different degrees of polishing?

Yes, operators can select from three preset polishing levels via the touchscreen interface: Standard (5% weight reduction) for everyday rice, Premium (7% reduction) for high-value varieties, and Light (3% reduction) for nutrient-retentive products. Custom settings can be stored for specific customer requirements or regional market preferences.


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